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Small Scale Frozen French Fries Production Line

In the vibrant and ever-growing food processing industry, small-scale frozen French fries production lines offer an efficient and cost-effective solution for entrepreneurs looking to capitalize on the popularity of this classic snack. These production lines are designed to cater to the needs of restaurants, supermarkets, foodservice providers, and even small-to-medium-sized enterprises seeking to diversify their product offerings.
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  • STABAKE

  • 84386000

Small scale frozen french fries production line

How It Work: 


About the small scale frozen french fries production line


we provide different processing line for fully automatic or Semi automatic processing plant.

Small, medium and large capacity as requirement from 50kg/h, 100kg/h, 300kg/h, 500kg/h, 1000kg/h, 2000kg/h capacity frozen french fries production line.

French fries production ratio is 1:0.7 for fresh potaoes and finished french fries

Electricity or gas heating source as choice for blanching and frying machine

Fresh potato requirement for making french fries:
Dry material content≥20%
Sugar content≤0.2%;
Length ≥68mm
Color outside is yellow, Color inside is white
Size is 8*8, 9*9, 10*10mm or according customer made. 



Feature:

  • Small Scale semi-automatic production line. several workers can complete production.

  • All machines of the whole line are made of SUS304 Material.

  • Customized based on user's actual production processing.

  • High Automation, simple operation, easy cleaning.


Frozen French Fries Production Planning Proposal And Equipment Details

small scale frozen french fries production line

Washing Peeling → French Fries Cutting Machine →  Blanching Machine → Vibrating De-Watering Machine→ Frying Machine → Vibrating De-Oiling Machine→  Quick-Freezing /Seasoning Machine → Packing Machine 

No.

Equipment

Function

1

Feeding Conveyor

For elevating and conveying potatoes into the next washing peeling machine

2

Brush Washing and Peeling Machine

Thoroughly washing and peeling the potatoes

3

Picking Line

For manually disposing the uncleaned places and selecting the defective potatoes

4

Potato cutting machine

Cutting potato slivers or potato chips (slivers' size and chips' thickness can be adjusted through adjusting blades. )

5

Pre-rinsing bucket

Pre Rinsing the slivers and chips then convey them to impurity machine

6

Impurity Machine

Remove the short and offcut pieces(only used for french fries making line)

7

Rinsing Machine

Through high pressure water flow and water bubbles to wash off  the starch of potato slivers or potato chips

8

Blanching Machine

Through 60-95 degree hot water blanching to protect potato sliver or chips from oxidation, keep its original color and quality.

9

Vibrating Dewatering Machine

Shake to remove surface water and spread the potato slivers or chips for next step air drying.

10

Air Drying Machine

Through high pressure fan blowing for pre-cooling and removing the excess water in a short time, prevent the fried oil jumped phenomenon 

11

Automatic Frying Machine

For frying the potato slivers or chips. Frying temperature 0-220℃adjustable; Frying time frequency adjustable.

12

Vibrating Deoiling Machine

De-oiling machine: Centrifugal de-oiling machine or air-cooled de-oiling machine, will just fried potato chips (strips) for de-oil, to overcome the potato chips (strips) high oil content, greasy mouth defects. Improve the taste of potato chips.

13

Air Cooling line

Through high pressure wind blowing for pre-cooling and deoiling the potato slivers or chips

14

Elevator Conveyor

For lifting the finished potato sliver to Freezing machine; or convey the chips into seasoning machine

15

Seasoning Machine for Potato chips

Automatic seasoning machine: drum seasoning machine made of stainless steel. Potato chips (strips) are flipped evenly over the rotation of the drum, using sauces or spray to add seasonings. Uniform seasoning is not fragile.

15

Fluidized quick freezer

For potato slivers quick freezing.

16

Packing Machine

Automatically pack potato chips(strips) into bags. Automatic Feeding, Metering, Bag Filling, Date Printing, Inflatable (Exhaust), the Whole Process of the Finished Product Output.


3


The Small Scale Frozen French Fries Production Line is a compact and efficient system designed for small-scale frozen fries production. This line is ideal for startups, local businesses, and food processing facilities looking to produce frozen fries with high-quality standards and minimal space requirements.

Key Features:

1. Space-Saving Design

  • Compact Structure: Optimized for small spaces, making it suitable for businesses with limited production areas.

  • Easy Installation: Can be quickly set up and operational, reducing downtime and start-up costs.

2. Automated Process

  • Streamlined Workflow: Automates the slicing, blanching, drying, seasoning, and freezing processes.

  • User-Friendly Interface: Easy-to-use controls for precise operation and process customization.

3. High-Quality Output

  • Consistent Slicing: Ensures uniform fry sizes for consistent cooking and crispness.

  • Crispy Results: Specialized blanching and seasoning techniques for golden, crispy fries.

4. Energy Efficiency

  • Eco-Friendly Design: Energy-saving components and technologies for sustainable operation.

  • Reduced Waste: Minimizes energy consumption and water usage during the production process.

5. Hygiene and Safety

  • Food-Grade Materials: Constructed with materials that meet international food safety standards.

  • Sanitary Design: Designed for easy cleaning and maintenance, reducing the risk of contamination.

Industry Trends:

  • Growth in Frozen Food Sector: The frozen food industry is expanding, with frozen fries being a popular choice due to their convenience and versatility.

  • Quality and Consistency: Consumers are increasingly demanding high-quality, consistent frozen fries, driving the need for advanced production lines.

  • Sustainability: There is a growing focus on sustainable production methods, with energy-efficient machinery playing a key role in reducing environmental impact.

FAQs:

Q: What is the production capacity of the Small Scale Frozen French Fries Production Line? A: The production capacity varies by model and configuration but can range from a few hundred to several thousand kilograms of fries per day.

Q: Can the production line handle different types of potatoes? A: Yes, the line is designed to process various types of potatoes, including russet, red, and yellow varieties.

Q: How does the machine ensure the quality of the frozen fries? A: The machine uses precision slicing and controlled blanching and seasoning processes to ensure each fry is of high quality.

Q: What safety features are included in the Small Scale Frozen French Fries Production Line? A: The machine includes safety guards, emergency stop buttons, and automated shutdown systems to protect operators and prevent accidents.

Q: How easy is it to maintain the Small Scale Frozen French Fries Production Line? A: The machine is designed with maintenance in mind, featuring accessible parts and user-friendly maintenance procedures.

Q: Can the Small Scale Frozen French Fries Production Line be used for other types of food production? A: While primarily designed for frozen fries, the machine’s versatility allows for the possibility of adapting it for similar food products.


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Jinan Star Bake Machinery Co., Ltd is a specialized manufacturer of food processing equipment located in Jinan City, Shandong Province, China.

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  +86-531-82806935
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